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Smoked Kielbasa Recipe – How to Make it From Scratch

Kielbasa is a flavorful and juicy Polish sausage that is perfect for smoking. This recipe enhances the rich, savory taste of the sausage by adding a layer of smoky goodness, making it ideal for outdoor barbecues or cozy home-cooked meals. It has been one of the favorites in my house for years!

Smoked Kielbasa

Smoking kielbasa enhances the sausage's natural savory flavor with a rich, smoky aroma that makes it perfect for backyard barbecues or cozy dinners. The gentle smoking process infuses the sausage with a deep flavor, and it pairs wonderfully with mustard, sauerkraut, or your favorite barbecue sides.
Prep Time 10 minutes
Cook Time 2 hours
Course Main Course
Cuisine American, Polish
Servings 4 servings
Calories 320 kcal

Equipment

  • 1 Smoker electric, charcoal, or gas
  • 1 Wood chips (hickory, apple, or cherry recommended)
  • 1 Meat thermometer
  • 1 Tongs
  • 1 Sharp knife (for slicing)

Ingredients
  

  • 1 lb (450g) kielbasa sausage (pre-cooked or uncooked)
  • 2 tbsp olive oil (optional, for extra browning)
  • 1 cup Mustard or barbecue sauce (optional, for serving)
  • 1 cup sauerkraut (optional, for serving)
  • Wood chips (soaked in water for 30 minutes)

Instructions
 

  • Preheat the Smoker:Set your smoker to 225°F (110°C). If you're using wood chips, soak them in water for at least 30 minutes beforehand to enhance the smoky flavor.
    Preheat the smoker
  • Prepare the Kielbasa:For a slightly crispier skin, lightly brush the kielbasa with olive oil. This will help it brown nicely during smoking.
  • Smoke the Kielbasa:Place the kielbasa directly on the smoker grates or in a smoker-safe pan. Add the soaked wood chips to the smoker, close the lid, and smoke the kielbasa for 1.5 to 2 hours. The internal temperature should reach 160°F (71°C) for pre-cooked sausages and 165°F (74°C) for uncooked.
    Tip: If you want a crispier exterior, raise the smoker temperature to 300°F for the last 20 minutes of smoking.
  • Monitor Temperature:After about 90 minutes, use a meat thermometer to check the internal temperature to ensure the kielbasa is smoked perfectly.
  • Rest and Serve:Once the sausage reaches the desired temperature, remove it from the smoker and let it rest for 5 minutes before slicing. Serve with mustard, sauerkraut, or your favorite barbecue sides.
    Tip: Slice the smoked kielbasa thinly and use it in sandwiches, soups, or casseroles for added flavor.

Video

Notes

  • Wood Chip Choice: Hickory gives a robust, bacon-like flavor, while apple or cherry wood adds a slightly sweeter, fruitier smoke. Try a combination for a unique flavor.
  • Serving Suggestions: Kielbasa pairs wonderfully with mustard, horseradish, or a tangy barbecue sauce. It’s also delicious with grilled onions, potatoes, or sauerkraut.
  • Reheating: Smoked kielbasa can be reheated on the grill or in a skillet for a quick meal, or you can enjoy it cold in sandwiches.
Keyword Barbecue, BBQ, Comfort Food, Kielbasa Recipe, Main Course, Polish Sausage, Smoked Kielbasa, Smoked Sausage
Slice the smoked kielbasa thinly and use it in sandwiches, soups, or casseroles for added flavor.

Try this one: Smoked Meatloaf Recipe – Tips for Maximum Flavor

Nutritional Information (per serving):

Nutrient Amount per Serving
Calories 320 kcal
Carbohydrates 2g
Protein 13g
Fat 28g

Storing Leftovers

If you somehow manage not to devour all the smoked kielbasa in one sitting (I’ve been guilty of that), don’t worry – leftovers store beautifully. Wrap the sausage tightly in foil or store it in an airtight container in the fridge. It’ll keep for up to 4 days. To reheat, you can throw it back on the grill or slice it up and heat it in a skillet.

Smoked kielbasa also freezes well. Just make sure it’s wrapped tightly in plastic wrap or foil, then place it in a freezer-safe bag. It should last for up to 2 months. When you’re ready to enjoy it again, thaw it in the fridge overnight and reheat it slowly.

You may also like: Smoked Turkey Breast Recipe – Juicy and Tender

In Summary

Smoking kielbasa brings out flavors you simply can’t achieve through any other cooking method. Not to mention that the process itself is surprisingly simple, yet the results are always impressive. Wait no more, try this recipe as soon as possible!

Gert De Waal

I am Gert De Wall, I am behind "KellyToups.com," my cooking blog that has garnered a following thanks to its delicious recipes, insightful food tips, and engaging storytelling. My passion for culinary arts and knack for making complex dishes accessible to home cooks have allowed me to carve out a niche in the crowded world of food blogging. Outside the kitchen, I love exploring local farmers' markets, experimenting with new ingredients, and traveling to discover regional cuisines.

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